160kW Medium Frequency IGBT Induction Heating Equipment

Power output: 160kW

Frequency: 10-14kHz

Input Voltage: 380V/440V/480V; 50Hz/60Hz

Cooling Method: Water Cooling

Customized Design: Available

Control Modes: Manual, Automatic, Remote control

Control Panel: 7” LCD Touch & user friendly interface

External Control: 4-20mA, 0-10V, RS485(MODBUS)

Application: Forging & Forming, Brazing, Hardening, Shrink Fitting, Annealing, melting etc.

Feature Medium Frequency Induction Unit

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Feature:

High efficiency with IGBT inverter technology & LC series resonance circuit, enhances high efficiency.
Digital chip technology, the control of power output and the detection of faults are entirely done through digital chip control, greatly reducing power variations or faults caused by environmental factors and usage time. This significantly enhances the reliability and stability of the equipment.
Modular design, with over 80% of components on module groups, allows for interchangeable module groups across all models, making maintenance and repair simple and convenient, while keeping costs low.
Automatic frequency tracking technology enables devices to operate at the optimal frequency state. The working status of the equipment is automatically detected
Reserve AD, DA interfaces to provide analog signal transmission, while also supporting digital signal transmission using the MODBUS protocol, RS-485. Induction heater is enables easy integration with PLC, CNC control, and compatible equipment, allowing for seamless automation control.
HCGP Induction Generator can be designed as subharmonic resonance according to shape and material of the workpiece. Subharmonic resonance technology allows induction power supply to have a wide range of impedance matching, induction heater can work with different coils at optimal operation during heating non-magnetic and irregularly shaped workpieces at high heating efficiency.

Parts of Induction Heating Machine

Advantage:

Energy saving 10%-30% comparing with SCR Transistors induction generator.
High heating Efficiency increase production yield.
Simple and practical equipment design, high cost-effectiveness.
Induction Converter start heating under any load condition and operate at full load for 24 hours.
Comprehensive the protection function ensuring high reliability of the induction equipment.
Provide multiple signal transmission such as pulse signal, digital signal, RS-485 etc, HCGP induction heater is easier to integrated with other machine and achieve production automation.

Applications

Induction Forging & Forming, Induction Brazing, Shrink Fitting, Induction Hardening, Induction Heat Treatment, Induction Melting, Induction Coating

Our Customers

Induction Heating customers

Application

Medium Frequency Induction Heating Equipment is good performance to heat larger work pieces or requirement of high production output. The applications as follow：

Induction Forging & Forming
Induction Brazing
Induction Shrink Fitting
Induction Hardening
Induction Heat Treatment
Induction Melting
Induction Coating
Induction Bending
Induction Heating for Variuous Application

Model	HCZ-120	HCZ-160	HCZ-200	HCZ-300	HCZ-400	HCZ-500	HCZ-600	HCZ-700	HCZ-800	HCZ-1000
Related Power Output	120kW	160kW	200kW	300kW	400kW	500kW	600kW	700kW	800kW	1000kW
Frequency Range	5~8kHz	10~14kHz	0.5~8kHz	0.5~8kHz	0.5~8kHz	0.5~8kHz	0.5~8kHz	0.5~5kHz	0.5~5kHz	0.5~5kHz
Input Current (AC)	185A	245A	305A	455A	610A	760A	910A	1065A	1215A	1500A
Working Voltage	380V50Hz	380V50Hz	380V50Hz	380V50Hz	380V50Hz	380V50Hz	380V50Hz	380V50Hz	380V50Hz	380V50Hz
Voltage Range	340V-420V	340V-420V	340V-420V	340V-420V	340V-420V	340V-420V	340V-420V	340V-420V	340V-420V	340V-420V
Power Source Require	150kVA	200kVA	250kVA	380kVA	500kVA	620kVA	750kVA	880kVA	1000kVA	1250kVA
Input Current Require	200A	270A	335A	500A	670A	835A	1000A	1170A	1340A

1. How to choose the induction heating machine?

Please tell us with the dimensions and heating area of workpiece, heating temperature and heating time, as well as any specific requirement of heating process, our experience sales will recommend the appropriate induction heating equipment.

2. Can we see the heating test before purchase induction heater?

Customs can send the workpiece to us for heating testing in our laboratory, and decide whether purchase HCGP induction machine after received the heating testing video and report.

3. How about the service of installation and commission?

The details manual and guide for installation and commission with picture and video will be sent to our customers. Most of our customers can complete installation and commission on their own follow our instructions. We still provide paid on-site installation service.

4. How can customer get service when the machine get problem?

We provide 7x24h online technical support and repair service as well as on-site service.

5. Can you provide repair parts for a long time?

Yes, we will help our customer manage their spare parts inventory.

6. Can you help us design coil for our new produces?

We offer different coil service:

Coil design with pre-purchase heating testing
Coil design for different heating workpieces when purchasing induction equipment
Coil design for customers when they developing new products
Guide customers to make coils on their own
Induction Heating Coils